Posts Tagged ‘ risk assessment ’

Manufacturing Plant Safety Continuous Improvements

manufacturing-safety-improvementEvery chemical manufacturing plant needs to improve its safety continuously; otherwise potential hazards will present real danger. But most people don’t know where to start. There is no idea come into their mind.

The list below may give you an idea when it is the time to start plant safety continuous improvement project. Think simple and start with a small improvement project is better. If you have some improvement ideas, arrange them based on their priorities. (more…)

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Unsafe Action to Leave Forklift Machine Running

unsafe-act-forklift

Forklift Operation

A day ago, I found an unsafe action relation with forklift operation that I have never thought it before. When I was inspecting preparation work before product delivery, a forklift driver left the forklift machine running while it was holding 2 tons of hazardous material. The forklift driver was doing another job at an area about 10 meters away from the forklift.

At least two hazards that I was immediately thinking about. First, if the forklift fails to hold the load then the hazardous material will be spilled out. Second, if the forklift accidentally moves it will strike something or somebody in front of it. (more…)

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Steps in Risk Assessment

Having finished hazard identification or hazard recognition work, the next step we shall do is to perform risk assessment. According to hse.co.uk, a risk assessment is simply a careful examination of what, in your work, could cause harm to people, so that you can weigh up whether you have taken enough precautions or should do more to prevent harm.

Risk assessment is used for determining priorities in risk control. It means that high risk work or situation will be addressed first and those with low risk level will be considered afterwards.

Now we are going to talk about steps in risk assessment. Follow these steps one by one and finish step 1 before going down to the next step. (more…)

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Applicable Health & Safety Regulations: Identifications, Updates & Compliance

health-safety-regulationsHealth and safety regulations directly affect the implementation of safety in an organization. They play as the main reference for any safety management system implementation. By knowing well about them, we will exactly know our regulations responsibilities.

The inputs

To identify which health and safety regulations are applicable, there are some typical inputs we should take into account. According to OHSAS 18002:2000, such typical inputs include: (more…)

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Confined Space Pre-Entry Check List

confined-space-entry-checklistA series of questions in confined space pre-entry checklist shall be completely answered prior to entering any confined space. The confined space checklist will ensure entrants, attendants, supervisors and rescue team members in safe condition. Do not enter the confined space until it is surely safe.

Answer the questions below by “YES” or “NO”. Then, follow up immediately question with answer “NO”.

1. Safety Meeting

  • The works that are planned to be performed inside confined space are clearly described, including the work schedule.
  • Contents of the confined space are clearly identified.
  • Preparation works have been completed, including removal and clean up of chemicals from the confined space.
  • Hazard identification and risk assessment have been finished.
  • All aspects of safety measures have been discussed and identified.
  • Name of entrants, attendants, supervisors and rescue team have been determined.

2. Permit

  • Confined space entry permit has been issued.
  • The confined space permit is up to date.
  • If hot work will be carried out, get hot work permit too.

3. Verification

  • All instruments used in atmospheric testing are calibrated.
  • The person in charge for atmospheric testing is qualified and competent
  • The atmospheric in confined space has been tested.

4. Testing

  • Oxygen content is at least 20.8%, but not more than 21%.
  • Are the following toxic, flammable or vapor gases present? Hydrogen sulphide, carbon monoxide, methane, carbon dioxide, others (please mention)
  • Checking and evaluation of the gas measurement results have been done.

5. Monitoring

  • Make sure the atmospheric in confined space will be monitored while work is going on.
  • Prepare a monitoring time table and items for the atmospheric in confined space.

6. Ventilation

  • The confined space has been ventilated before entry.
  • Ventilation will be continued during entry.
  • Make sure that the air intake (supply) for the ventilation system is free of combustible dust/vapor and toxic gas/vapor.
  • If the atmospheric is unacceptable, it shall be ventilated and re-tested.

7. Isolation

  • The confined space has been isolated from other systems.
  • Electrical equipment has been locked out.
  • Block valves have been closed and blind plates have been inserted.
  • Mechanical equipment has been blocked, chocked and disengaged.
  • The confined space has been separated from pressurized pipe lines and equipments, by disconnecting or closing the valves.
  • Tags have been put at the related block valves and blind plates to the confined space.

8. Equipment, Clothing, Tools and Personal Protective Equipment

  • Special equipment has been provided.
  • Special clothing required for the work inside confined space have provided (chemical suit, boots, safety shoes, goggles)
  • Special tools required have been provided.
  • Required personal protective equipments have been provided and ready to be used.
  • Lighting requirement has been fulfilled.

9. Training

  • The entrants, attendants, supervisors and rescue teams have followed confined space entry training.

10. Standby/Rescue Team

  • There is a standby person or rescue member on the outside of confined space in constant visual and auditory communication with the entrants inside the confined space.
  • Make sure that the standby person is able to see or hear the person inside confined space at all times.

Double check the above confined space checklist to ensure there are no left items. Afterward, we can proceed to the next step prior to entry the confined space.

Source: IACS Rec.2000/Rev.2 2007

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40 Ideas for Safety Meeting Topics

safety-meeting-topicsSafety meeting is the right time to discuss about health and safety related matters in the workplace. Safety meeting can be held regularly or incidentally as a response on occurrence of a specific health and safety problem or after an incident or accident happens.

Ideally, safety meeting focuses on just one specific topic. But, what kind of topics do we have to discuss? Here are some topics that you can use in the safety meeting:

  1. Safety policy
  2. Applicable safety regulations
  3. Compliance status on safety regulations
  4. New safety regulation
  5. Incident and accident investigation
  6. Safety audit findings
  7. OHSAS 18001 surveillance findings
  8. Safety patrol finding
  9. Personal protective equipments
  10. Eye protection
  11. Hearing protection
  12. Hand and foot injuries
  13. Risk assessment for new plant facility
  14. On-way traffic control in the plant site
  15. Pressure vessel regular testing
  16. Working around electricity
  17. Emergency response procedure
  18. Construction safety
  19. Working in a confined space
  20. Lockout and tag-out programs
  21. Heat stress
  22. Hazards identification or recognition
  23. How to read Material Safety Data Sheet (MSDS)
  24. How to handle compressed gas safely
  25. Hazardous material preservation and handling
  26. Slips, trips and falls
  27. Near miss incident reporting
  28. Fire extinguisher usage
  29. Safety precaution in case of fire
  30. Maintenance of fire fighting equipments
  31. Safety control for the transformer yard
  32. Fire fighting placement and location indication
  33. Self-inspection system
  34. Chemical exposure control
  35. Safety training program
  36. Gas cylinder control and protection
  37. Hazardous material symbol and label implementation
  38. Loss control report issued by plant insurance company
  39. Safety work permit system
  40. Truck driver safety

It had better to provide schedule for every safety meeting, especially for regular safety meeting. Don’t forget to file them when you have finished using the materials. Later you will need those files.

I believe the list above does not cover all the chemical plant safety related topics. Your input and feed back would be very valuable and I will add it to the list.

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