Posts Tagged ‘ hot work permit ’

Again, Another Hot Work Related Accident Was Happened

Yesterday morning (9/11), a hot work related accident was happened at Dupont’s Yerkes plant on River Road in Tonawanda, US. In that work accident one contractor worker was killed and another worker was injured.

accident-at-workThe accident was happened when two contractor workers were welding on a 10,000 gallon chemical storage tank. The tank exploded during the welding work. The tank is usually used to store vinyl fluoride.

According to Dupont official, the chemical storage tank was emptied and cleaned up for several times to make sure it is safe to do welding work. However, some chemical reactions took place when the welding work was in process and caused the chemical storage tank exploded. (more…)

Tags: , ,

26 Ideas for Construction Safety Meeting Topics

Before starting any construction work in chemical plant, you will want to conduct construction safety meeting which is attended by safety in charges within your company or plant, construction workers and labors. Construction safety meeting is usually conducted daily, weekly and or monthly within the construction schedule.

construction-safety-meetingsAt that time, you should choose appropriate construction safety meeting topics. Construction safety meetings are very important in which you communicate any safety-related topics with the construction jobs.

Below here are 26 ideas for construction safety meeting topics that you can choose for the construction safety meetings in the plant site. Selection of the topics will depend on hazard level of each construction work that you have assessed through the hazard identification and risk assessment. (more…)

Tags: , , , , , ,

Hot Work Permits and Dangers of Hot Work

Chemical Safety Board US released a safety video about the dangers of hot work recently. In that video, some real cases of chemical plant accidents caused by hot work were presented.

This video shows the importance of hot work permits that have to be got before hot works can be conducted at site. We will see how fire and or explosion happened when hot works were being conducted.

Chemical Safety Board would like to emphasize how to do correct preparations with correct methods prior to hot work execution. Complete hot work permits could eliminate hot work hazards. (more…)

Tags: , , , ,

Understanding LEL of Common Combustible Gases

by Lukman Nulhakiem

LEL-of-common-combustible-gasesThere are many common combustible gases found in chemical plant. These combustible gases have one similarity. They can be ignited when their concentration in air are within their flammability limits.

What are flammability limits? Flammability limits or commonly known as explosive limits are defined as concentration of combustible gas in mixture with air in which they can be ignited and exploded in the presence of source of ignition.

The lowest concentration of a combustible gas in mixture with air where it still can be ignited is called by Lower Explosive Limit (LEL) or Lower Flammable Limit (LFL). Whereas, the highest concentration of a combustible gas in mixture with air where it still can be ignited is called by Upper Explosive Limit (UEL) or Upper Flammable Limit (UFL). (more…)

Tags: , , ,

Hot Work Permit Definition

Work permit is required to be completed before a work can be done. Work permit is made to ensure safe condition both for personnels and equipments. The same sense is also applied for a hot work.

According to wikipedia.org, a hot work is any process that can be a source of ignition when flammable material is present or can be a fire hazard regardless of the presence of flammable material in the workplace. (more…)

Tags: , , , ,

Welding On Flammable Liquid Tank

Grinding, Brazing and welding are sources of ignition and spark. Adequate fire safety precautions have to be given when a work that involves them will be conducted.

The video below will show you what will happen when inadequate fire precautions are not given to a hot work. Take notes from this video, and then improve your current work permit system to avoid similar accident. (more…)

Tags: , , , ,

Confined Space Pre-Entry Check List

confined-space-entry-checklistA series of questions in confined space pre-entry checklist shall be completely answered prior to entering any confined space. The confined space checklist will ensure entrants, attendants, supervisors and rescue team members in safe condition. Do not enter the confined space until it is surely safe.

Answer the questions below by “YES” or “NO”. Then, follow up immediately question with answer “NO”.

1. Safety Meeting

  • The works that are planned to be performed inside confined space are clearly described, including the work schedule.
  • Contents of the confined space are clearly identified.
  • Preparation works have been completed, including removal and clean up of chemicals from the confined space.
  • Hazard identification and risk assessment have been finished.
  • All aspects of safety measures have been discussed and identified.
  • Name of entrants, attendants, supervisors and rescue team have been determined.

2. Permit

  • Confined space entry permit has been issued.
  • The confined space permit is up to date.
  • If hot work will be carried out, get hot work permit too.

3. Verification

  • All instruments used in atmospheric testing are calibrated.
  • The person in charge for atmospheric testing is qualified and competent
  • The atmospheric in confined space has been tested.

4. Testing

  • Oxygen content is at least 20.8%, but not more than 21%.
  • Are the following toxic, flammable or vapor gases present? Hydrogen sulphide, carbon monoxide, methane, carbon dioxide, others (please mention)
  • Checking and evaluation of the gas measurement results have been done.

5. Monitoring

  • Make sure the atmospheric in confined space will be monitored while work is going on.
  • Prepare a monitoring time table and items for the atmospheric in confined space.

6. Ventilation

  • The confined space has been ventilated before entry.
  • Ventilation will be continued during entry.
  • Make sure that the air intake (supply) for the ventilation system is free of combustible dust/vapor and toxic gas/vapor.
  • If the atmospheric is unacceptable, it shall be ventilated and re-tested.

7. Isolation

  • The confined space has been isolated from other systems.
  • Electrical equipment has been locked out.
  • Block valves have been closed and blind plates have been inserted.
  • Mechanical equipment has been blocked, chocked and disengaged.
  • The confined space has been separated from pressurized pipe lines and equipments, by disconnecting or closing the valves.
  • Tags have been put at the related block valves and blind plates to the confined space.

8. Equipment, Clothing, Tools and Personal Protective Equipment

  • Special equipment has been provided.
  • Special clothing required for the work inside confined space have provided (chemical suit, boots, safety shoes, goggles)
  • Special tools required have been provided.
  • Required personal protective equipments have been provided and ready to be used.
  • Lighting requirement has been fulfilled.

9. Training

  • The entrants, attendants, supervisors and rescue teams have followed confined space entry training.

10. Standby/Rescue Team

  • There is a standby person or rescue member on the outside of confined space in constant visual and auditory communication with the entrants inside the confined space.
  • Make sure that the standby person is able to see or hear the person inside confined space at all times.

Double check the above confined space checklist to ensure there are no left items. Afterward, we can proceed to the next step prior to entry the confined space.

Source: IACS Rec.2000/Rev.2 2007

Tags: , ,

Subscribe To Updated News & Offers