Posts Tagged ‘ hazard identification ’

Hazards in Laboratory

laboratory-hazards As I mentioned in the previous post, hazards identification or recognition is the keyword to successful hazards control in laboratory. A list of laboratory hazards is provided below here. Again the list is only for brainstorming. Later you should complete the list based on your own laboratory survey results.

In general, these hazards are classified into two broad categories, i.e. physical and chemical hazards. (more…)

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Confined Space Pre-Entry Check List

confined-space-entry-checklistA series of questions in confined space pre-entry checklist shall be completely answered prior to entering any confined space. The confined space checklist will ensure entrants, attendants, supervisors and rescue team members in safe condition. Do not enter the confined space until it is surely safe.

Answer the questions below by “YES” or “NO”. Then, follow up immediately question with answer “NO”.

1. Safety Meeting

  • The works that are planned to be performed inside confined space are clearly described, including the work schedule.
  • Contents of the confined space are clearly identified.
  • Preparation works have been completed, including removal and clean up of chemicals from the confined space.
  • Hazard identification and risk assessment have been finished.
  • All aspects of safety measures have been discussed and identified.
  • Name of entrants, attendants, supervisors and rescue team have been determined.

2. Permit

  • Confined space entry permit has been issued.
  • The confined space permit is up to date.
  • If hot work will be carried out, get hot work permit too.

3. Verification

  • All instruments used in atmospheric testing are calibrated.
  • The person in charge for atmospheric testing is qualified and competent
  • The atmospheric in confined space has been tested.

4. Testing

  • Oxygen content is at least 20.8%, but not more than 21%.
  • Are the following toxic, flammable or vapor gases present? Hydrogen sulphide, carbon monoxide, methane, carbon dioxide, others (please mention)
  • Checking and evaluation of the gas measurement results have been done.

5. Monitoring

  • Make sure the atmospheric in confined space will be monitored while work is going on.
  • Prepare a monitoring time table and items for the atmospheric in confined space.

6. Ventilation

  • The confined space has been ventilated before entry.
  • Ventilation will be continued during entry.
  • Make sure that the air intake (supply) for the ventilation system is free of combustible dust/vapor and toxic gas/vapor.
  • If the atmospheric is unacceptable, it shall be ventilated and re-tested.

7. Isolation

  • The confined space has been isolated from other systems.
  • Electrical equipment has been locked out.
  • Block valves have been closed and blind plates have been inserted.
  • Mechanical equipment has been blocked, chocked and disengaged.
  • The confined space has been separated from pressurized pipe lines and equipments, by disconnecting or closing the valves.
  • Tags have been put at the related block valves and blind plates to the confined space.

8. Equipment, Clothing, Tools and Personal Protective Equipment

  • Special equipment has been provided.
  • Special clothing required for the work inside confined space have provided (chemical suit, boots, safety shoes, goggles)
  • Special tools required have been provided.
  • Required personal protective equipments have been provided and ready to be used.
  • Lighting requirement has been fulfilled.

9. Training

  • The entrants, attendants, supervisors and rescue teams have followed confined space entry training.

10. Standby/Rescue Team

  • There is a standby person or rescue member on the outside of confined space in constant visual and auditory communication with the entrants inside the confined space.
  • Make sure that the standby person is able to see or hear the person inside confined space at all times.

Double check the above confined space checklist to ensure there are no left items. Afterward, we can proceed to the next step prior to entry the confined space.

Source: IACS Rec.2000/Rev.2 2007

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Chemical Hazard List for the Chemical Industry

chemical-hazards-listWhen we are dealing with chemicals in the workplaces, we will be exposed to the chemicals-associated potential hazards that would harm our health and safety, environment and plant facilities. Adequate information about chemical hazards will greatly help us during hazard identification study and ensure no hazards left to be identified. The list below shows hazards those are associated with chemicals preservation, loading and unloading operation, transportation, usage or maintenance work.

  • Fire. This may be caused by flammable, combustible or reactive chemicals.
  • Explosion. It comes with flammable, combustible or reactive chemicals.
  • Heat. As the result of reaction of the chemicals with another one.
  • Toxic gas. Such gas is also possible to be introduced when two or more chemicals reacting or through decomposition reaction.
  • Corrosive vapors.
  • Harmful to human health: eye irritation, corneal damage, eye burn, skin irritation, skin burn, headache, dizziness, nervous system depression, liver damage, kidney damage, heart damage, tract irritation, death, etc. Each chemical may have different health effects and this information can be extracted from the MSDS.
  • Environment contamination. Chemical spill and waste are common environment contamination factors.

The first step that has to be followed is to make a list containing hazardous chemicals used in the plant site. After that, refer to each MSDS for identifying the hazards. From MSDS, we can recognize different hazard control for each chemical. Some chemicals that are commonly found in chemical plant operation are hydrochloric acid, sodium hydroxide, hydrogen peroxide, phosphoric acid, formaldehyde, methanol, nitric acid, sulfuric acid, hydrogen and etc. Don’t forget to update the chemical hazards list regularly or when change exists. This is so important and will directly affect the hazard identification list.

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Safety Tips on Compressed Gas Cylinders

compressed-gas-cylinders-safetyCompressed gas cylinders have to be handled properly. Otherwise, associated hazards such as fall, fire, explosion or hazardous gas leakage may happen. That’s why a safety guide on compressed gas cylinders handling is vitally important.

Here are some safety tips on how to handle gas cylinders safely:

  • Compressed gas cylinder should be kept in a special room, fenced and locked.
  • Authorized and trained workers can only have access to the gas cylinders room.
  • Protect gas cylinder against mechanical damage, by using appropriate racks or other means to hold them securely.
  • When the gas cylinder is not used, valve caps should always be in place.
  • To move the gas cylinders manually use sturdy hand trucks, which can hold one or two gas cylinders.
  • Do not handle gas cylinder with electromagnets, ropes or slings.
  • Put appropriate label and symbol on the cylinders, which describes content and pressure.
  • Do not allow cylinders to direct sunshine or expose to high temperature (>52degC).
  • Keep flame away from contact with cylinder surface.
  • Keep flammable materials away from the cylinders.
  • Use suitable piping, valves, fittings and others apparatus for the contained gas and pressure.
  • Make sure we have provided valves, regulators and safety relief devices.
  • Always open cylinder valve slowly to wide-open position.
  • Maintain gas cylinder and its accessories in good condition.
  • Never use defective safety relief device and leaked cylinder. Mark it and separate from the good ones.
  • Separate and mark empty gas cylinders from the stock.
  • Do not accept gas cylinders without clear gas name and good gas cylinder condition.
  • Calculate exactly your compressed gas consumption. It is unsafe to store many compressed gas cylinders for 1 year consumption.

Compressed gas cylinder is a typical source of hazards found in chemical plants. So take it into account when we will do hazard identification task. And the above safety tips are forms of hazard controls.

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Top 13 Reasons Why We Need to Update Hazard Identification

hazard-identification-updateThere are many reasons why hazard identification has to be updated. Ideally, hazard identification or hazard recognition is done before unwanted events such as injury and illness health occurs, because there is still enough time to improve the hazard control.

Here are some reasons why we need to update hazard identification list.

  1. Because we have mentioned updating period in the hazard identification procedure. This is a regular updates. It is the time to evaluate if we had missed a hazard to be identified during the previous hazard identification period.
  2. A new job, task or activity is introduced.
  3. The existing process conditions will be changed.
  4. Current standard operating procedures need to be altered.
  5. We plan to modify plant facility or plant layout.
  6. A new equipment or machine will be installed in the plant site.
  7. When new safety equipment is introduced.
  8. Chemical, catalyst or fuel replacement.
  9. When a new product will be produced.
  10. Plant expansion project is scheduled.
  11. After an incident or accident occurrence.
  12. When a neighbor plant will be built near our chemical plant. It is especially associated with emergency condition, such fire accident or explosion.
  13. As a result of safety audit, safety inspection, safety patrol or self-inspection system.

To make an update, follow my previous post about hazard identification/recognition method. Hazard identification update has to be implemented in the whole workplace area in the plant site. Don’t forget to include contractors and visitor activities in the plant site, non-routine jobs and hazards caused by human factors when we are going to do hazard identification.

Always bear in mind that we have to be a step ahead from the potential hazard and immediately set up appropriate hazard control to manage the risks. Hazard identification is an ongoing process.

Note: get free printable safety signs and free safety slogans for the workplace.
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Hazard and Hazard Recognition Methods

hazard-recognitionBy definition, a hazard is anything that has the potential to cause harm to people, damage to property or environment, or loss to process. OSHA defines hazard as the potential for harm that is associated with a condition or activity that if left uncontrolled can result in injury or illness. Meanwhile, according to OHSAS 18001:1999, hazard is source or situation with a potential for harm in terms of human injury or illness health, damage to property, damage to the workplace environment, or a combination of these.

Hazard recognition or hazard identification is vitally important in accident prevention. By recognizing hazards’ characteristics and properties, we can clearly determine proper controls. Unfortunately, the majority of us sometimes overlook to recognize hazards.

Hazard Recognition Methods

There are many hazard recognition methods. The more hazard recognition methods we know, the bigger our chances to recognize all hazards that exist in workplaces. A hazard might not be identified by a certain method, but it can be detected by another method. Principally, we need to assure that hazard recognition is completely done.

The following are the most useful hazard recognition methods:
1. Pre-Use Analysis
2. Multi-Step Planning Process
3. Work Permitting
4. Equipment Inspections
5. Suggestion Method
6. Walk through Safety and Health Audits
7. Safety Patrol

Now, lets talks about these methods one by one.

Pre-Use Analysis can be applied before any new equipment, device, instrumentation, personal protective equipment, machine, tool, plant facility, etc are used. This method is applied before exposure to hazards.

Multi-Step Planning Process is applied before hazard exposure and applied to every task, job and activity. To apply this method simply asks a series of questions before doing the task, job or activity. The question should be similar to:
a. What am I going to do?
b. What is the purpose to do this job, task or activity?
c. How will I do that job, task or activity?
d. How could I get hurt doing this job, task or activity?
e. What will I do to prevent accident (injury, illness health)?

Work Permitting is issued before the job, task or activity done. Some questions asked and a checklist shall be completed to assured that hazards are not overlooked. Commonly, including in the checklist are analysis of toxic gas (such as carbon monoxide), oxygen sufficiency, flammable gas concentration, etc.

Equipment Inspection is implemented to any equipment before it is used or put into operation. Equipment inspection is planned and organized to check overall equipment conditions, safety protective equipment, guarding, emergency stop, etc.

In Suggestion Method, every worker is encouraged to propose or suggest potential hazard (and control) that are contained in a job, task or activity. Workers consider their past time experiences on the shop floor and field to give suggestion and this is very good safety habit. This method can be used for improving current hazard identification list.

Safety Patrol can be carried out by every worker in the plant site, not only by persons who are in charge of health and safety matters. Safety patrol may be done during an equipment running, plant operation, plant shut down or whenever it is intended to identify potential hazards.

The best way to use these hazard recognition methods is by combining these methods one with the others.

The next question is when is the right time to apply these hazard recognition methods? Of course before exposure to the hazards is the best time, because at that time no one was injured, ill or death, and no property damage. However, during a job, task or activity is being done hazard recognition is still important especially in accident prevention, and we can stop or cancel the job, task or activity at any time whenever we see a potential hazard to cause injury, illness health or plant facility damage.

Hazards may also be recognized after a job, task or activity has been completely performed and we can plan hazard control improvement to that job.

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