Posts Tagged ‘ Confined Spaces ’

H2S Monitor, The Key Factor To Controlling H2S Hazards in The Workplace

H2S-detectionWhat was happened at Tianyuan Manganese Corp in northwest China’s Ningxia Hui (23/12) has reminded me the H2S hazard and the importance of H2S monitor. In that accident at work, according to initial accident investigation three people were died which was caused by H2S gas poisoning. H2S was released when employees was mixing manganese carbonate and sulphuric acid at the plant site.

H2S or hydrogen sulfide has specific odor like rotten egg at the concentration of below 1 ppm in air. However, its odor can not be used as H2S detection method. A reliable and continuous H2S monitor or H2S detection device is exactly required to avoid H2S poisoning. (more…)

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26 Ideas for Construction Safety Meeting Topics

Before starting any construction work in chemical plant, you will want to conduct construction safety meeting which is attended by safety in charges within your company or plant, construction workers and labors. Construction safety meeting is usually conducted daily, weekly and or monthly within the construction schedule.

construction-safety-meetingsAt that time, you should choose appropriate construction safety meeting topics. Construction safety meetings are very important in which you communicate any safety-related topics with the construction jobs.

Below here are 26 ideas for construction safety meeting topics that you can choose for the construction safety meetings in the plant site. Selection of the topics will depend on hazard level of each construction work that you have assessed through the hazard identification and risk assessment. (more…)

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Potential Hazards in Chemical Industries

The Most Common Potential Hazards in Chemical Industries

By Lukman Nulhakiem

 If we talk about potential hazards in chemical industries, there will be long discussion about that matter. Although one chemical plant has similar nature with one another, but each plant comes with its unique hazards.

potential hazards in chemical industriesIn this article, I will write about potential hazards in chemical industries in general which is in turn it can be used as inputs for preparing hazard identification work for your own plant site. This is very important mainly for companies which have not determined hazards list within their plant sites yet.

As a reminder, I recommend you to read my previous article about hazard identification study as well as hazard control methods if you have never experienced in making hazard list for your plant. (more…)

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15 Preventive Measures against Carbon Monoxide Hazards

Because carbon monoxide is odorless and colorless, many workers in the plant site do not realize its existence in the workplace. Thus, preventive measures hold fundamental safety function in order to reduce carbon monoxide generation, avoid concentration buildup, alert workers about its existence and prevent carbon monoxide poisoning.

You may have established some preventive measures against CO. But the list below may give you another idea for completing hazard controls against CO. (more…)

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Accidents in Confined Spaces: Oxygen Deficiency

In this video, we will see an accident in confined space at Valero Refinery, Delaware, USA, in November 2005. This accident caused two workers died.

Nitrogen purging is a procedure required when equipment containing flammable material will be opened. It means that after nitrogen purging or nitrogen substitution oxygen concentration inside the equipment will be very low, as well as area around the confined space opening. And that made this accident happened. (more…)

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Confined Space Hazards Video

This post is a supplemental explanation about hazards associated with confined spaces works. In my previous post, I have mentioned at least 12 confined spaces hazards. Remember that confined space is one of the most deadly working spaces in the plant site. (more…)

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Confined Space Pre-Entry Check List

confined-space-entry-checklistA series of questions in confined space pre-entry checklist shall be completely answered prior to entering any confined space. The confined space checklist will ensure entrants, attendants, supervisors and rescue team members in safe condition. Do not enter the confined space until it is surely safe.

Answer the questions below by “YES” or “NO”. Then, follow up immediately question with answer “NO”.

1. Safety Meeting

  • The works that are planned to be performed inside confined space are clearly described, including the work schedule.
  • Contents of the confined space are clearly identified.
  • Preparation works have been completed, including removal and clean up of chemicals from the confined space.
  • Hazard identification and risk assessment have been finished.
  • All aspects of safety measures have been discussed and identified.
  • Name of entrants, attendants, supervisors and rescue team have been determined.

2. Permit

  • Confined space entry permit has been issued.
  • The confined space permit is up to date.
  • If hot work will be carried out, get hot work permit too.

3. Verification

  • All instruments used in atmospheric testing are calibrated.
  • The person in charge for atmospheric testing is qualified and competent
  • The atmospheric in confined space has been tested.

4. Testing

  • Oxygen content is at least 20.8%, but not more than 21%.
  • Are the following toxic, flammable or vapor gases present? Hydrogen sulphide, carbon monoxide, methane, carbon dioxide, others (please mention)
  • Checking and evaluation of the gas measurement results have been done.

5. Monitoring

  • Make sure the atmospheric in confined space will be monitored while work is going on.
  • Prepare a monitoring time table and items for the atmospheric in confined space.

6. Ventilation

  • The confined space has been ventilated before entry.
  • Ventilation will be continued during entry.
  • Make sure that the air intake (supply) for the ventilation system is free of combustible dust/vapor and toxic gas/vapor.
  • If the atmospheric is unacceptable, it shall be ventilated and re-tested.

7. Isolation

  • The confined space has been isolated from other systems.
  • Electrical equipment has been locked out.
  • Block valves have been closed and blind plates have been inserted.
  • Mechanical equipment has been blocked, chocked and disengaged.
  • The confined space has been separated from pressurized pipe lines and equipments, by disconnecting or closing the valves.
  • Tags have been put at the related block valves and blind plates to the confined space.

8. Equipment, Clothing, Tools and Personal Protective Equipment

  • Special equipment has been provided.
  • Special clothing required for the work inside confined space have provided (chemical suit, boots, safety shoes, goggles)
  • Special tools required have been provided.
  • Required personal protective equipments have been provided and ready to be used.
  • Lighting requirement has been fulfilled.

9. Training

  • The entrants, attendants, supervisors and rescue teams have followed confined space entry training.

10. Standby/Rescue Team

  • There is a standby person or rescue member on the outside of confined space in constant visual and auditory communication with the entrants inside the confined space.
  • Make sure that the standby person is able to see or hear the person inside confined space at all times.

Double check the above confined space checklist to ensure there are no left items. Afterward, we can proceed to the next step prior to entry the confined space.

Source: IACS Rec.2000/Rev.2 2007

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