Posts Tagged ‘ chemical spill ’

Short Tips on Flammable Liquid Spillage Prevention

tank-drain-pipe

A tank drain

This story was appeared while we were being audited by a fire insurance company. Here is summary of the finding.

Sealing on pipe ends such as tank drain by installing plugs, caps, blind plates could prevent large spillage. This is especially important for tank that holds highly flammable liquid.” (more…)

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Chemical Plant Accident Record in June 2009

chemical-plant-accident-statisticSince June 2009, I have collected news about accident (incident) related to chemical plant operation and chemical manufacturing. My intention to post about this chemical plant accident statistic is to remind all of us that accident could happen anywhere in plant site due to variety of reasons. So don’t underestimate any unsafe conditions and safety findings that you may find in your workplaces.

Surely, I cannot bring all the accidents news in front of you. And the accidents are written only in the form of title, but of course it still contains the main accident information as well as links to the complete news sources. Thus, you can read more about the accident news.

Here are some accidents that happened in last June 2009.

Fire Destroys a Fertilizer Plant in North Carolina

Chemical Spills at a Detergent Plant in south Wales

Methyl Acetate Leaked at Evergreen Packaging (Iowa)

Toxic Fumes (Hydrogen Sulfide) Caused 3 Workers Died at Waste Plant

An employee Suffered Severe Chemical Burn at Invista Polymer Plant

Chemical Plant Blaze in Herefordshire

Formaldehyde Odor Forced Evacuation

Chemical Plant Blast at Waste Water Treatment Tank in Evonik Lynchem Co China

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Chemical Hazard List for the Chemical Industry

chemical-hazards-listWhen we are dealing with chemicals in the workplaces, we will be exposed to the chemicals-associated potential hazards that would harm our health and safety, environment and plant facilities. Adequate information about chemical hazards will greatly help us during hazard identification study and ensure no hazards left to be identified. The list below shows hazards those are associated with chemicals preservation, loading and unloading operation, transportation, usage or maintenance work.

  • Fire. This may be caused by flammable, combustible or reactive chemicals.
  • Explosion. It comes with flammable, combustible or reactive chemicals.
  • Heat. As the result of reaction of the chemicals with another one.
  • Toxic gas. Such gas is also possible to be introduced when two or more chemicals reacting or through decomposition reaction.
  • Corrosive vapors.
  • Harmful to human health: eye irritation, corneal damage, eye burn, skin irritation, skin burn, headache, dizziness, nervous system depression, liver damage, kidney damage, heart damage, tract irritation, death, etc. Each chemical may have different health effects and this information can be extracted from the MSDS.
  • Environment contamination. Chemical spill and waste are common environment contamination factors.

The first step that has to be followed is to make a list containing hazardous chemicals used in the plant site. After that, refer to each MSDS for identifying the hazards. From MSDS, we can recognize different hazard control for each chemical. Some chemicals that are commonly found in chemical plant operation are hydrochloric acid, sodium hydroxide, hydrogen peroxide, phosphoric acid, formaldehyde, methanol, nitric acid, sulfuric acid, hydrogen and etc. Don’t forget to update the chemical hazards list regularly or when change exists. This is so important and will directly affect the hazard identification list.

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