Posts Tagged ‘ chemical plant safety ’

Chemical Plant Safety: Ways to Protect the Workforce

Manufacturers of cobalt should observe chemical plant safety to protect their workers and also the environment.  Cobalt is a hard metal which resembles iron and nickel. Production of cobalt is important because this type of metal has many uses when combined with other metals or other substances. The use of cobalt can produce high temperature high speed cutting tools. The metal is also useful in electroplating and producing steel and stainless steels magnets.  Cobalt is also useful for coloring glass, porcelain, pots and tiles and producing an ink. In the medical world cobalt is used as cancer treatment. In agriculture, cobalt is used as an additive to feeds for cattle.

As people enjoy the many benefits provided by cobalt, workers who are instruments in the production of stuffs from cobalt face the perils that can be brought by the substance if manufacturers will not impose chemical plant safety in the work areas.  Safety in chemical plants should always be observed to avoid chemical plant accidents. Workers’ exposure to cobalt metal, dust and fume can be in the form of inhalation, physical contact of eye or skin to the substance or intake. Plant owners should implement the following methods to control the excessive exposure of their workers to cobalt metal, cobalt dust and cobalt created fumes:

  • The processing area should be enclosed but properly installed with local exhaust ventilation
  • The workers should be required to wear protective clothing and use protective equipments

Per recommendation of Occupational Safety and Health Administration (OSHA), workers should be allowed to work for eight hours but the limit of exposure to cobalt metal, dust and fume should not be more than 0.1mg for every cubic meter of air. Per recommendation of National Institute for Occupational Safety and Health (NIOSH), for workers working up to ten hours a day or 40 hours a week, the limit of their exposure to cobalt metal, dust and fume should not exceed 0.05 mg for every cubic meter of air. The American Conference of Governmental Industrial Hygienists (ACGIH) however, lowers down limit of exposure to the substance to 0.02 mg for every cubic meter of air if workers will work ten hours a day or 40 hours a week.

Without chemical plant safety, plant manufacturers will not be able to observe the given exposure limits above.  As a result, workers can suffer dermatitis and lung diseases. Workers who have skin allergies can be severely affected by cobalt when physical contact is present. Workers who inhale cobalt dust or fume are likely to suffer pulmonary tract infections. When ingested, cobalt can cause poisoning that can affect a worker’s bone marrow, damage his thyroid gland and damage his pancreas’ alpha cells.

Plant owners who manufacture cobalt must never forget that their workers are one of the most valuable assets in their companies. There can be no other people to do the work that they are capable of. Aside from a reasonable pay, they deserve to have a safe workplace.

 

Tags: , , , ,

Chimney Safety What Most People Forget

chimney-cleaningTwo days ago from enterprisenews.com I read fire accident that took place in chimney. The firefighters who extinguished the fire said that the fire was caused by creosote buildup in the duct ignited when the fireplace was lit. It was then confined in the chimney.

After the fire, the firefighters reminded all homeowners to do chimney cleaning to prevent chemical buildup inside it. They also said the importance of regular chimney maintenance.

So, what is the relationship between this home fire accident and chemical plant safety? The important point that I would like to deliver is chimney cleaning and chimney safety. Most of us may forget about chimney safety. (more…)

Tags: , , ,

List of Safety Precautions for Shutdown Activities of Chemical Plants

safety precautions for shutdown activities of chemical plantsThere are two kinds of chemical plant shut down, i.e. planned shutdown and emergency or unplanned shutdown. An example of planned shutdown is as preparation for Turn Around or yearly preventive maintenance programs. Emergency plant shutdown can be triggered by many factors, such like electric power failure, machinery failure, instrumentation trouble and many more.

In both shutdown cases, there are safety precautions for shutdown activities of chemical plants that need to be taken into account. Such safety precautions are required to prevent potential hazards that commonly appear during plant shut down.

In fact, many people may underestimate chemical plant safety in shutdown condition. Of course there may no pumps running, no reactions occur or production process. But various potential hazards such as over pressure, fire and explosion still exist, which could present real danger to the plant and people inside it. (more…)

Tags: , , , , ,

40 Ideas for Safety Meeting Topics

safety-meeting-topicsSafety meeting is the right time to discuss about health and safety related matters in the workplace. Safety meeting can be held regularly or incidentally as a response on occurrence of a specific health and safety problem or after an incident or accident happens.

Ideally, safety meeting focuses on just one specific topic. But, what kind of topics do we have to discuss? Here are some topics that you can use in the safety meeting:

  1. Safety policy
  2. Applicable safety regulations
  3. Compliance status on safety regulations
  4. New safety regulation
  5. Incident and accident investigation
  6. Safety audit findings
  7. OHSAS 18001 surveillance findings
  8. Safety patrol finding
  9. Personal protective equipments
  10. Eye protection
  11. Hearing protection
  12. Hand and foot injuries
  13. Risk assessment for new plant facility
  14. On-way traffic control in the plant site
  15. Pressure vessel regular testing
  16. Working around electricity
  17. Emergency response procedure
  18. Construction safety
  19. Working in a confined space
  20. Lockout and tag-out programs
  21. Heat stress
  22. Hazards identification or recognition
  23. How to read Material Safety Data Sheet (MSDS)
  24. How to handle compressed gas safely
  25. Hazardous material preservation and handling
  26. Slips, trips and falls
  27. Near miss incident reporting
  28. Fire extinguisher usage
  29. Safety precaution in case of fire
  30. Maintenance of fire fighting equipments
  31. Safety control for the transformer yard
  32. Fire fighting placement and location indication
  33. Self-inspection system
  34. Chemical exposure control
  35. Safety training program
  36. Gas cylinder control and protection
  37. Hazardous material symbol and label implementation
  38. Loss control report issued by plant insurance company
  39. Safety work permit system
  40. Truck driver safety

It had better to provide schedule for every safety meeting, especially for regular safety meeting. Don’t forget to file them when you have finished using the materials. Later you will need those files.

I believe the list above does not cover all the chemical plant safety related topics. Your input and feed back would be very valuable and I will add it to the list.

Tags: , , ,

15 Reasons Why Chemical Plant Safety is Important?

why-safety-importantchemical plant potentially suffering from illness, injuries even death.

In fact, chemical plants are full of potential hazards and could cause accidents and disasters if they are not treated properly. Hazards may come from hazardous chemicals, electrical, high temperature, high pressure, unsafe acts and conditions, work at elevated area, etc. Hence, safety in a chemical plant holds an important role.

There may be hundreds of reason why safety in chemical plant is vitally important. And the list below is only a part of them. Indeed, I intend to remind about importance of safety and why we have to make safety become the first consideration in mind.

  1. Safety protects workers, employers and all people in the plant including strangers from illness, injuries or death.
  2. Ensuring survival of company’s business.
  3. It prevents company’s property and facility from damage.
  4. It enhances company’s reputation.
  5. It teaches people in the plant how to work safely.
  6. It helps company to achieve its targets and objective.
  7. Keeping company away from law suits and penalties.
  8. It keeps workers to feel comport, happy and safe.
  9. Company will be avoided from unnecessary cost.
  10. It keeps workers awareness alive.
  11. Safety teaches everyone in the plant to pay attention to their workplaces and surrounding.
  12. It keeps customer’s confidence to do business with the company.
  13. Safety program is a cost-effective decision for the company.
  14. Safety is able to reduce employee’s turn over and increase productivity.
  15. Safety can prevent production process interruption and shut down.

I do understand that the list is too short to show you how important safety is. Your feedback and comment will add value to the list. Please leave them in the comment form and I am willing to revise the list accordingly.It is no doubt that workers who are working in

Tags: , , ,

Subscribe To Updated News & Offers