Posts Tagged ‘ chemical accident ’

What to do when Chemical Plant Accidents Happen

One of the causes of chemical plant accidents is the failure of management to educate its workers on how to protect themselves from hazardous substances that are present in the workplace. Accident prevention measures must be in place to avoid occurrence of industrial accidents.

Manufacturing plants that produce cobalt metal and cobalt powder are required by the Occupational Safety and Health Administration (OSHA) to provide their workers with good quality of personal protective garments and gears to protect them from contacting cobalt metal dust and fume while working. Workers should be informed about the relevance of wearing the protective clothes and equipments by emphasizing that their health and safety are dependent on how they protect their bodies when at work. The management of manufacturing plants should impose sanctions whenever an employee fail or refuse to wear the required clothes and equipments. If management will not impose strictly this particular requirement there will be workers who will attempt to disobey thereby making them prone to chemical plant accidents.

Workers in cobalt producing plants must observe proper hygiene at all times to avoid chemical plant accidents. They are required to wash their faces, hands and arms with soap and water before eating or smoking, before using lavatories or before taking medicine. Workers are not allowed to eat, drink, smoke, take medicine in a place where processing of cobalt metals take place.

A person who accidentally inhales cobalt dusts can become sick because when the dusts enter his lung, they can block the air from entering the lung so the affected person can feel shortness of breath. Cobalt dusts cause coughing and excessive production of mucus or phlegm. Results of chemical accident investigations revealed that continuous exposure to cobalt dusts can prevent a person’s lung to function normally which can lead to interstitial lung disease. More serious effects brought by cobalt dust inhalation are heart attack and thyroid disorders. Also when a person’s skin has a contact with cobalt substance, he is likely to suffer dermatitis. Irritation can be present in areas where parts of the skin rub each other. Further, an accidental intake of cobalt substance can poison a person that can lead to polycythemia and hyperplasia, in which both conditions can primarily affect a person’s bone marrow.

If a manufacturing plant stores other substances particularly strong oxidizing agents, they should be stored separately from cobalt substances to avoid serious or fatal chemical plant accidents. A spontaneous fire may occur when cobalt substance fuses with bromide pentaflouride. If worse comes to worst, explosion may take place. Fire and explosion will not only destroy lives and properties but also the environment. News about latest accidents involving fire pinpointed cobalt powder and fumes to have contributed to large fires that occurred in the USA.

To protect their workers, chemical plants should always follow the recommendations of a government regulatory body like the Occupational Safety and Health Administration and adhere to the saying that “an ounce of prevention is equal to a pound of cure”.

 

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Potential Hazards in Chemical Industries

The Most Common Potential Hazards in Chemical Industries

By Lukman Nulhakiem

 If we talk about potential hazards in chemical industries, there will be long discussion about that matter. Although one chemical plant has similar nature with one another, but each plant comes with its unique hazards.

potential hazards in chemical industriesIn this article, I will write about potential hazards in chemical industries in general which is in turn it can be used as inputs for preparing hazard identification work for your own plant site. This is very important mainly for companies which have not determined hazards list within their plant sites yet.

As a reminder, I recommend you to read my previous article about hazard identification study as well as hazard control methods if you have never experienced in making hazard list for your plant. (more…)

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Pressure Vessels Safety Video

Pressure vessels are typical hazard sources in chemical plants. Due to their high operating pressure, pressure vessels can present more complex hazards such as explosion, fire and hazardous chemicals, than atmospheric vessels.

Good pressure vessels design and proper preventive maintenance program are exactly required to prevent chemical plant accident. According to Chemical Safety Board (CSB) of America, improperly installed or modified pressure vessels have led to a number of serious chemical accidents. One of the serious accidents was the explosion at Sonat Exploration Co, Pitkin, Louisiana, US, in 1998. (more…)

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Chemical Plant Accident Record in September 2009

plant-accident-recordBelow here is some accidents news that I read in September 2009. It is my strong intention to post about this to provide you with real safety problems and then you could extract some important points from these news in order to improve your workplace safety.

18 Dead Caused by Chemical Unloading Explosion in China

Chemical Fire at Fuel Storage Facility in US (more…)

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Chemical Plant Accident Record in June 2009

chemical-plant-accident-statisticSince June 2009, I have collected news about accident (incident) related to chemical plant operation and chemical manufacturing. My intention to post about this chemical plant accident statistic is to remind all of us that accident could happen anywhere in plant site due to variety of reasons. So don’t underestimate any unsafe conditions and safety findings that you may find in your workplaces.

Surely, I cannot bring all the accidents news in front of you. And the accidents are written only in the form of title, but of course it still contains the main accident information as well as links to the complete news sources. Thus, you can read more about the accident news.

Here are some accidents that happened in last June 2009.

Fire Destroys a Fertilizer Plant in North Carolina

Chemical Spills at a Detergent Plant in south Wales

Methyl Acetate Leaked at Evergreen Packaging (Iowa)

Toxic Fumes (Hydrogen Sulfide) Caused 3 Workers Died at Waste Plant

An employee Suffered Severe Chemical Burn at Invista Polymer Plant

Chemical Plant Blaze in Herefordshire

Formaldehyde Odor Forced Evacuation

Chemical Plant Blast at Waste Water Treatment Tank in Evonik Lynchem Co China

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40 Ideas for Safety Meeting Topics

safety-meeting-topicsSafety meeting is the right time to discuss about health and safety related matters in the workplace. Safety meeting can be held regularly or incidentally as a response on occurrence of a specific health and safety problem or after an incident or accident happens.

Ideally, safety meeting focuses on just one specific topic. But, what kind of topics do we have to discuss? Here are some topics that you can use in the safety meeting:

  1. Safety policy
  2. Applicable safety regulations
  3. Compliance status on safety regulations
  4. New safety regulation
  5. Incident and accident investigation
  6. Safety audit findings
  7. OHSAS 18001 surveillance findings
  8. Safety patrol finding
  9. Personal protective equipments
  10. Eye protection
  11. Hearing protection
  12. Hand and foot injuries
  13. Risk assessment for new plant facility
  14. On-way traffic control in the plant site
  15. Pressure vessel regular testing
  16. Working around electricity
  17. Emergency response procedure
  18. Construction safety
  19. Working in a confined space
  20. Lockout and tag-out programs
  21. Heat stress
  22. Hazards identification or recognition
  23. How to read Material Safety Data Sheet (MSDS)
  24. How to handle compressed gas safely
  25. Hazardous material preservation and handling
  26. Slips, trips and falls
  27. Near miss incident reporting
  28. Fire extinguisher usage
  29. Safety precaution in case of fire
  30. Maintenance of fire fighting equipments
  31. Safety control for the transformer yard
  32. Fire fighting placement and location indication
  33. Self-inspection system
  34. Chemical exposure control
  35. Safety training program
  36. Gas cylinder control and protection
  37. Hazardous material symbol and label implementation
  38. Loss control report issued by plant insurance company
  39. Safety work permit system
  40. Truck driver safety

It had better to provide schedule for every safety meeting, especially for regular safety meeting. Don’t forget to file them when you have finished using the materials. Later you will need those files.

I believe the list above does not cover all the chemical plant safety related topics. Your input and feed back would be very valuable and I will add it to the list.

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