Archive for the ‘ Hazard Recognition ’ Category

Antifreeze MSDS

Sometimes, we forget to provide MSDS of antifreeze. It is mainly because we handle antifreeze infrequently. Taking antifreeze out of refrigerant machine and then feeding it into the machine after overhaul work finished.

In addition, most of us expect that the exposure level is too small and to have antifreeze MSDS is not necessary.

However, some of antifreeze chemicals are hazardous. For instance, methanol is very toxic chemical, which is commonly used as antifreeze agent for chilled cooling water. Another example is ethylene glycol.

Exposure level of the antifreeze shall be assessed properly in order to measure their risk to worker’s health and safety. (more…)

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Learn From OSHA Plant Inspection Results

A few days ago, another company has been cited for safety and health violations after being inspected by OSHA that started in August 2009. The company is C&W Industries in Union Springs, Alabama, which provides material handling systems.

According to ohsonline.com, there were some safety and health violations that were found during OSHA inspection. These violations caused the company to be cited for $59,250 of penalties. (more…)

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Concentrated Sulfuric Acid Hazards MSDS Sheet

msds-h2so4Sulfuric acid is one of the most important substances for the chemical industries. It has a broad range of application fields.

Sulfuric acid is a strong acid and very corrosive and classified as hazardous chemical. Its hazard increases with the increasing of concentration. Concentrated sulfuric acid is more hazardous than less concentrated sulfuric acid. (more…)

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Malfunctioning Fuel Monitoring System Might Cause Puerto Rico Fuel Storage Fire

U.S Chemical Safety Board (CSB) exposed its initial investigation over the fire explosion on last October 23, 2009, at Puerto Rico fuel storage depot, which is owned by Caribbean Petroleum Corp in Bayamon, San Juan.puerto-rico-fire

According to CSB, the accident was caused by malfunctioning of fuel level monitoring system that made the gasoline tank overfilled. No employees were aware about the tank overfilling since the computerized level monitoring system was not fully operational, as reported by Reuters. (more…)

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20 Checklists on Flammable Liquids Storage and Containers

flammable-liquid-containerFlammable liquids in the plant site can increase fire hazard potential, whether they are in small or big quantity. There are various flammable liquids in the plant site, for instance gasoline, solvents, paints and thinners. We can easily recognize them through their flammable hazard sign.

As a reminder, I will illustrate briefly about flammable liquid definition and classification. Please refer to the summary below when you need to determine flammable liquid. (more…)

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Hazards in Laboratory

laboratory-hazards As I mentioned in the previous post, hazards identification or recognition is the keyword to successful hazards control in laboratory. A list of laboratory hazards is provided below here. Again the list is only for brainstorming. Later you should complete the list based on your own laboratory survey results.

In general, these hazards are classified into two broad categories, i.e. physical and chemical hazards. (more…)

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12 Confined Spaces Hazards

confined-spaces1Confined space is one of the most deadly spaces in the workplaces. It is because of confined spaces contain many potential hazards and have restricted exits way.

Related to confined spaces, OSHA requires that:
a. All confined spaces in the workplaces shall be identified.
b. Confined spaces shall be treated as hazardous until proven.
c. All confined space hazards shall be identified.
d. Appropriate response should be given to these hazards before entry.

Confined space hazards can be classified into hazardous atmosphere, physical hazard, chemical contact hazard and biological hazard. The hazard list below is hazards that are commonly identified in a confined space.

  1. Oxygen rich (greater than 23.5%). This condition will introduce fire or explosion, especially when flammable vapor exists. So never use pure oxygen for ventilating a confined space. Use normal air supply only.
  2. Oxygen deficient (less than 19.5%). Oxygen deficient or lack of oxygen can cause unconsciousness to death. Oxygen concentration in a confined space can be declined due to nitrogen intrusion, welding, grinding, oxidation, sandblasting or coating.
  3. Oxygen and the existence of flammable vapors or gases can create flammable atmosphere. Chemical reaction and concentration of combustible dust may also create flammable atmosphere.
  4. Toxic atmosphere. It is introduced when a toxic chemical or gas is stored in a tank/holder, when carbon monoxide or hydrogen sulphide is produced through decomposition or work being done in the confined space.
  5. Corrosive atmosphere. Hydrochloric acid and ammonia are examples of chemicals that can build up a corrosive atmosphere.
  6. Physical configuration hazards. The use of ladder and scaffolding, wet surface, uneven bottom, bends in tunnels, narrow area or poor lighting can cause physical hazards to the workers inside confined spaces.
  7. Mechanical hazards. Mixing vessel, which is equipped with blades, can introduce mechanical hazard when workers come into the confined space (mixing vessel). Including in mechanical hazard is falling object.
  8. Surface hazard, for instance slips and falls.
  9. Noise hazards. Grinding work inside a confined space can result high level noise.
  10. Vibration hazards.
  11. Engulfment hazards. Engulfment hazard may happen when worker is entrapped by content of the confined space.
  12. Temperature hazards. Cold temperature and heat create temperature hazard inside a confined space.

Always bear in mind that hazards identification shall be finished before entering a confined space. Then, provide appropriate hazard controls to these potential hazards afterward.

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