Archive for the ‘ chemical plant accident ’ Category

Learn From High-Pressure Refrigerant Accident

t2-plant-explosionLast June 20, 2009, a maintenance worker was killed when a high-pressure refrigerant line ruptured and four other employees were injured, at a poultry processing plant in Lumberton, U.S (fayobserver.com). The refrigerant was ammonia. The Department of Labor then found some safety violations that lead to the accident.

At least 20 serious safety violations were found. These findings made the states to fine the company by penalties of $73,325. (more…)

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Remembering Union Carbide Bhopal Toxic Gas Tragedy

It has passed 25 years since Bhopal gas tragedy happened. Methyl isocyanate was released into the air and caused thousands of people died in Bhopal, India. Bhopal gas tragedy is one of the most serious chemical plant accidents in this century. (more…)

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Malfunctioning Fuel Monitoring System Might Cause Puerto Rico Fuel Storage Fire

U.S Chemical Safety Board (CSB) exposed its initial investigation over the fire explosion on last October 23, 2009, at Puerto Rico fuel storage depot, which is owned by Caribbean Petroleum Corp in Bayamon, San Juan.puerto-rico-fire

According to CSB, the accident was caused by malfunctioning of fuel level monitoring system that made the gasoline tank overfilled. No employees were aware about the tank overfilling since the computerized level monitoring system was not fully operational, as reported by Reuters. (more…)

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Chemical Plant Accident in October 2009

chemical-plant-accident-statisticIt is my strong intention to always present chemical plant accident stories in order to give you more inputs for safety improvements. I believe that many similar accidents had happened recurrently. But most of us do not aware about this.

According to OSHA report regarding top 10 workplace safety violations for 2009, violation number increases by 30% compared with last year data.

Read the story below carefully. Take important notes from these stories. And improve your safety system accordingly. (more…)

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A Brief Introduction to Combustible Dust Explosion

In the previous post, I have posted about Chemical Safety Board report on explosion at Imperial Sugar Company, USA. Combustible dust sugar was related to that accident. Then, what does a dust explosion mean actually? According to wikipedia, a dust explosion is the combustion of a particle(s) of dust suspended in the air in an enclosed location, resulting in overpressure, thermal radiation, and ensuing projectiles.

From the basic point of view, a fire can only exist whenever an oxidant (oxygen), a combustible material and a source of ignition come together. The three components are famously called by the fire triangle. Meanwhile, in the case of dust explosion, it requires not only the fire triangle components but also combustible dust material must be in an enclosed space or confined space and suspended in the air at the certain concentration.  (more…)

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The Important of Pump Shut-Off System

The plant incident involving hazardous chemical, fuming sulfuric acid (oleum), which occurred in October 2008, has shown how important a pump shut-off system. According to Chemical Safety Board report released this month, Indspec Chemical Corporation was faulted due to failure to provide a shut off system for transfer pump. (more…)

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Chemical Plant Accident Record in September 2009

plant-accident-recordBelow here is some accidents news that I read in September 2009. It is my strong intention to post about this to provide you with real safety problems and then you could extract some important points from these news in order to improve your workplace safety.

18 Dead Caused by Chemical Unloading Explosion in China

Chemical Fire at Fuel Storage Facility in US (more…)

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